deviation management

Solve deviations faster with digital Deviation Management

Digitizing Deviation Management is crucial when it comes to increasing your Overall Equipment Effectiveness (OEE). Workers need to register, analyze, validate and solve deviations (also called tags or defects) as quickly as possible. 4Industry helps you do just that, and much more. It makes your deviation data actionable, allowing you to continuously improve productivity.

Deviation Management

Access to historical data

When the worker spots something is wrong, he creates a deviation on his mobile device or he receives an automatically generated deviation notification, triggered via Anomaly Management. Thanks to historical data and knowledge sharing, the worker instantly sees proposed corrective countermeasures that have previously resolved similar deviations. This includes deviations that have occurred at other plants in other countries.

Request Demo
4Industry digital checklists
Deviation Management

Safety first

When the worker walks up to the respective machine to start working on a deviation, a checklist pops up on his mobile device. He first needs to fill this checklist out (Smart Forms) to create a clean and safe environment to work in.

Request Demo
Deviation Management

Digital support

A worker also has access to digitized manuals in Q&A style, further speeding up the solving process. In case the worker really does not know how to solve the deviation, he can ask for support via the chat function. A designated person receives the support request and helps the worker solve the deviation.

Request Demo
4Industry digital support

Chat and Smart Focus – Deviations with extra information

Pre-created smart messages can be shown when, for example, a deviation is taking place within a critical machine. In this case, an orange exclamation mark and orange text box are visible These smart focus messages can be set on countless variables.

Request Demo

Integrated Chat functionality

Stuck on a deviation, maintenance or any other task within 4Industry? Use integrated Chat functionality to talk about the topic with your colleagues. Work together globally in solving problems on the shopfloor. Smart Focus

Request Demo

Deviation – Automatic proposed countermeasures

A problem in the factory? Register the Deviation and the system proposes countermeasures. Based upon preloaded knowledge or historic data.  Solutions are presented in a checklist format,  for easy access to the operator.

Request Demo

Deviation – Registering a new deviation

The Deviation Management component helps operators to easily register and solve Tags, Trigger Points or Incidents. Pictures can be added both from the gallery and from the device camera directly.

Request Demo

Deviation – Suggested follow up tasks

The Deviation Management component helps operators to easily register and solve Tags, Trigger Points or Incidents. Pictures can be added both from the gallery and from the device camera directly.

Request Demo

Deviation – Intelligent Picture Recognition

The latest innovation in 4Industry is our (ECC) integration with Amazon Recognition. This innovation makes us capable to use picture recognition in our products. Pictures regonized can trigger shopfloor workflows to automate follow up actions based upon the image.

Request Demo
"The Deviation Management component in 4Industry yields actionable data for the Root Cause Analysis component."
Luc Raeskin - CEO App4mation
Deviation Management

Features

Add pictures
Customize fields
Manuals in Q&A style
Chat function
Interested ?
We would love to talk to you about how to increase your OEE
Contact Us